RETRO FISH TOA 5'6" - TO GLUE DECK PLYWOOD

To glue Deck Plywood (Work time – 1 hours + 24 h glue drying time)

cover rails with paper Scotch tape

domed deck look pretty good!

RETRO FISH TOA 5'6" - TO GLUE BOTTOM PLYWOOD

To Glue Bottom Plywood (Work time – 1 ½ hours + 24 h glue drying time)

Once the fishbone is ready, internal struct. can be glued to the bottom plywood:

_ Lay down frames/Spine on bottom to mark out position on it using pencil

_ Place marked bottom plywood on the ART

_ Lay the polyurethane wood glue between mark lines in way of structure

_ press internal structure on bottom plywood using cross bar

_ wait for 24 h for drying glue time

Glue the frame to the bottom planks using the rocker table

Pressing the skin into the frame

Frame is now attached to the bottom planks

RETRO FISH TOA 5'6" - BOTTOM AND DECK CUT-OUT

Bottom & Deck marine ply cut-out (Work time – 1 hour)

We have cutted a 3mt x 1.5 mt timber frame of 3mm marine plywood.

We’ ll use it for:

Deck

Bottom

Spine (2 x 3mm glued together)

Spine for our next project (3 x 3mm glued together for TOA wave SUP 9')

_ Prepare a nesting(*) of all above components in accordance to the available overall plywood dimension.

_ cut each component using jig saw and paper template

Nesting on available marine plywood

Aggiungi didascalia

Deck

Bottom

(*) fundamental operation reducing waste material

RETRO FISH TOA 5'6" - INTERNAL RAIL REINFORCEMENTS

Internal Rail Reinforcements (Work time – 1 hour + 24 h glue drying time)

Longitudinal internal rail reinforcements are useful for add glue surface on both deck and rails.

_ Test each splint (10 x 10 mm Samba wood) before gluing them,

_ Slip each splint into notches in the frames using polyurethane wood glue

_ Clamp in the right curve & wait for 24 h for drying glue time

RETRO FISH TOA 5"6' - LONGITUDINAL UNDER DECK REINFORCEMENTS

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RETRO FISH TOA 5'6" - LONGITUDINAL UNDER DECK REINFORCEMENTS

Longitudinal Under Deck Reinforcements (Work time – 1 ½ hours + 24 h glue drying time)

Longitudinal reinforcements shall be foreseen under deck to strengthen structure.

_ Test each splint (10 x 10 mm Samba wood) before gluing them,

_ Place fishbone on ART

_ Slip each splint into notches in the frames using polyurethane wood glue

_ Clamp using ART & wait for 24 h for drying glue time

RETRO FISH TOA 5'6" - RIBS & SPINE ASSEMBLY

Ribs and Spine Assembly (Work time – 1 hour + 24 h glue drying time)

The next phase is to glue the frames to spine

_ Before gluing to check each frame\spine interface

_ Slip each rib into notches in the spine using polyurethane wood glue

_ Clamp using ART & wait for 24 h for drying glue time